Category: Skylights

The 16metres by 2.5metres window to the Sky!

  • Finished off Lower Wooden Support on I-Beams

    The other half of mounting a series of wooden support timber pieces on the lower flanges of the I-Beams, on the inside of the Skylight was completed today.

    Lower-Kerb-support-finished

    Lower-Kerb-support-finished

    This is now ready for the vertical plywood sheets to be glued and nailed up on the inside of the skylight module and then the kerb framework to be built to this plywood. But first, we need to slice up 20 sheets of plywood tomorrow and chop up loads of 63mm CLS timber as well!

  • Analysis and Parts List Completed

    Over the last three days, we have been reviewing the design of the skylight and it’s kerb. The exact detail have not been look at for a few years and needed updating to reflect the actual size of timbers bought. Then an analysis of all the parts that makes up the structure and framework for the skylight was performed.

    We have now a list of parts (see list below)we need to generate in our workshop and using those bits and pieces, start building the kerb and framework that will hold up the Skylight window modules.

    • 12 sheets of 18mm OSB boards, cut into 35 metres of 300mm wide strips
    • 20 sheets of 12mm plywood boards, cut into 35 metres of 740mm wide strips
    • 3 lengths of 89mm CLS timber, sliced in half to make 20 metres of 43mm by 38mm timber length
    • 3 lengths of 63mm CLS timber
    • 8 lengths of 63mm CLS timber, cut into 120 vertical posts, each 300mm high.
    • 38mm thick PU foam boards, to fill the gap in the framework.
  • First Bit of Skylight Kerb Goes Up

    Now that we have our part list sorted, the first pieces of timber can be generated and put up on the steel I-Beams to start forming the structure and framework for the Skylight.

    The first pieces were made from ripping in half planks of 89mm CLS timber down the middle to form 44mm by 38mm pieces. These went up on the lower flanges of the I-Beams on the inside.  This support piece provides a mounting point for the tall plywood panels that will go from the very bottom of the I-Beams, all the way to the top just under the glazing framework.

    Lower-Kerb-supports-started

    Lower-Kerb-supports-started

    We have done about half the way around, about 15 metres of a total of 35 metres. Tomorrow, that will be completed and the next job is to chop and slice the various timber and sheet materials into required sizes.