Author: Shaun

  • DPM is Laid and Sealed!

    The Damp Proof Membrane is lying flat and relatively smooth !

    We started early again (8:30am) to get the job done before the Building Control inspector came! Phew!

    We put down three separate strips, cutting holes where the conduits and pipes comes through and taped all the overlapping joints (at least 500mm!)! We folded like a parcel around the doorways which was a bit fiddly but plenty of duct tape and small pieces of DPM did the trick!

    We also drilled a side hole in the manhole chamber (to the rain water tank) and stuck a short piece of conduit in, to allow the pumped water pipes, electrical cable and perhaps data sensor cables into the rain tank. The height of the chamber was adjusted so that the lid will come just above the finished surface of the concrete slab!

    After lunch, we mixed some high ratio concrete, one and three quarter bags chucked into the mixer, a splosh of water until it was nice and creamy and then gradually put in four buckets (100Kg in total) of sharp sand and stones ballast, mixing all the while until the mixture is just a lovely texture!!

    This works out at a 2:1 ratio mixture which will provide a water tight and seal all the bases of the conduits and pipes to the DPM.

    This is important as the Agilia Force concrete from Lafarge is so liquid that it can find those loose joints and flow like water underneath the plastic and produce problems! !

    We finished off the afternoon by banging in plenty of stakes to hold the formwork and weighed it down with loads of concrete blocks. There is after all quite a weight of material in there and its acts much like a liquid with some sideways loading so we are making sure we don’t have a dam burst!

    And finally we finished off by roughly smoothing out the remaining portions of the driveway asphalt chippings and compacted it thoroughly ready for 3 24tons lorries to deliver the concrete !

    We finished about 6:30pm ! In the dark again ! O Boy!

    Garage Damp proof membrane in place

    Electricity conduits sealedconduit gaggle and rainwater tube sealedearth tubes sealedsewage tube sealedprocessor air supply conduit sealed

  • DPM for Floor Slab Approved

    Our inspector from the building control department came at lunch time and inspected the integrity of our DPM, ready for the floor slab of the garage and as long as we carry on and mix high cement concrete and push it in and around all the conduits and pipes to seal the DPM down solidly, he is happy!

    Well, that’s another box ticked !

  • Preparing for the Floor Slab!

    This morning we pulled up the foundation’s formwork and it wasn’t too difficult thank goodness! Very nice smooth finishes with just a hint of a textured surface picked up from the OSB sheet wood. We are planning to reuse the formwork to build the floor slab tomorrow!

    Then the next job was to bring up to the correct level the sand inside all the foundations so we can lay down the DPM (Damp Proof Membrane) right across the whole garage without any dips or bumps!

    So far we have done the back portion which was rather fiddly with all the pipes, conduits and man hole chamber sticking out of the ground! We scraped the surface to make a smooth finish. We double compacted the area to make sure it is fully settled and ready for the concrete!

    Tomorrow we finish off the front portion of the garage and then we can build the formwork with the DPM cut and stuck together to form a water tight envelope ready for the liquid free flowing special concrete from Lafarge called Agilia Force! It is so liquid that there is a potential chance that if the DPM wasn’t stuck down properly along the joins, then the concrete could find an edge and flow under the plastic DPM sheet and push it up!! Not nice!

    This is also why we are going to mix some concrete of our own and cover all the bases of the sticking out objects to make sure the DPM is well securely stuck and water tight on each conduits and pipes!

    Another early start ! phew!

  • Guttering is Up!

    Yesterday we put up the guttering on the front of the wooden temporary shed and our new front door. It was something we were meaning to do for a while now. The immediate area just below the roof overhang was getting very soggy and very muddy! We needed to make sure this area and the driveway surface was bedded on solid ground before laying the asphalt chippings, so we needed to collect the rain water and divert it to a soak away module.

    So yesterday we went to B&Q to get the guttering, brackets, downpipe and bits and pieces. Got it up so it slopes down towards the playing field end of the shed. We then dug a one metre square by over half a metre deep to take two AquaCell modules side by side. We wrapped them up in geotextile fabric. The downpipe was connected into the top of them and chucked the dirt back in on top!!

    This morning we finished spreading the remaining soil around and compacted it all nice and smooth!

    Now we wait for the rain to come !

  • 20tons of Asphalt recycled chippings

    We had a delivery of 20tons of recycled asphalt road chippings. We have spread it all over the area where our future drive way will be (in a couple of years time). This will give a much firmer ground and most importantly it will not go muddy and slimy in a rain storm!

    We have put on a 1 in 100 slope down towards the bottom of the site and there will be a large open trench full of various stones to allow the rain water to flow into and have somewhere to soak away in its own time.

    The garage will have an additional slope away from the doors but we will do that one next week after the floor slab is poured.

    The surface compacts down to a very tight and fine granular finish and doesn’t give way even when the next lorry with 4tons of asphalt came! It only depressed the surface by 10mm or so!

    We will cut the soak away trench and finish off the resurfacing tomorrow.

  • Levelling and Tidying up ground around garage

    Spent yesterday and today levelling and tidying up the grounds in front of the garage and the storage shed to get them ready for laying down an asphalt hard-core layer of around 100mm thick to produce a water resistant surface.

    This will reduce the muddy conditions for both boots and tyres especially some of our more heavy deliveries!

    We will cut a temporary trench across from the shed and half way towards the Loke and fill it with clean stones to act as the soak-away for the new surface to drain into. On top we will lay a line of paving slabs that we have lying around to provide a friendly path for visitors to our “new” front door when we move into the temporary accommodations !

    The new surface will provide a firm and clean ground to store our timber and sheet wood long term as they arrive and needed for the build.

  • Concrete Man Comes!

    The concrete Rep from Lafarge came today to see our site. Full of very useful information. We have ordered 4.5 cubic metres and it is coming tomorrow at 11am.

    The concrete is called Agilia Trench Flow, it is self floating and semi self levelling (with a bit of help! The rep will be here to oversee the operation and do the necessaries after the trenches are filled like spray on a plastic gel surface to protect the concrete while it is curing. All this in the price! Yes it is 30% to 40% more expensive than regular gen3 concrete but in the long run it is cheaper as we would have had to hire extra bodies to shift all the gen3 concrete to all the trenches, tramp it to make sure there are no air bubbles, level it and finally polish the surface after a few hours !

    All that is done automatically (almost) with this Lafarge concrete!

    We will see the results for ourselves tomorrow ! it

  • BCO approves Holes!

    Our friendly BCO have been and inspected our holes, ready for the concrete foundations of the garage. It looks very nice and well compacted he said so he’s happy, we are happy and the concrete is happy !

    The concrete is coming Wednesday morning!

    Approved for concrete

  • Requested BCO to come and inspect foundations

    We are ready for the next inspection visit. This time it is our foundations and making sure the bottom of the trenches are on firm ground ready for 300mm thick and 300mm wide of concrete foundation’s!

    Hopefully our Building Control officer will come Monday so we can order the concrete as soon as possible.

  • Sewage pipeline approved

    Our Building Control Inspector has arrived! He is looking.. .. he is looking .. .. at our sewage pipeline .. .. he comments that the gravel stones looks larger than he is expecting but we explained that we ordered 10mm stones and that is what we got! We didn’t realise that it might be anything else! He is happy with that anyway as long as we pack down good and proper! His next visit will be to see our foundation formwork and state of the ground just prior to the arrival of the concrete!

    So we passed! Again ! Phew !

    I’m off to fill in the trench with a merry tune !