Aug 032019
 

It was another week of a mixed bag of jobs and tasks, but we made progress on the guttering, oak planks for our windows and did some site clearance too.
The first job of the week was to correct a problem with our Downpipe channels where the bottom base board had warped. We basically clamped it back together again and then drilled pilot holes and screwed in five stainless screws on each edge. We did this minor operation on the A-B and D-E Downpipe Channels (these are either sides of the front door porch).

Then our skip arrived and we got on loading that instead. We started to cleared away a pile of rubble and rubbish that has been accumulating over the last few years, we found the skip we order was not big enough.

Gutters Installed but also more Site Clearance done too

The-rubbish-heap


With a slight delay to the work on Tuesday, we got on with the job of installing the Guttering, putting eight oak pieces for the base of the gutters and another eight front pieces, including two angled blocks for each of the Downpipe Channels. This took us several days to complete, spread across the week (about 3 days in total), with some rainy weather interruptions too.

On Wednesday, saw the arrival of our second skip and we did a little bit of clearance before the rain arrived as forecasted. So we retired to our workshop to resume the task of slicing one good straight edge to all our 27mm thick oak planks. Next we entered all these planks and their minimum width measurement into our spreadsheet. It turned out to be eighty planks in total that we have been processing. After analysis, we put back all the planks that were 180mm and wider, back to our external storage racks. Also took back those ones that had bigger knots in the middle plus a half a dozen width from 100mm to 150mm, all to the storage racks too.

So Saturday, after we had finished gluing the gutters (Thursday afternoon and all day Friday), all along the “A”, “B”, “C”, “D” and a third of the “E” sections of the roof, we proceeded to fibre-glass and resin the two Downpipe Channels and the two outer corners (B-C and C-D) with our usual black coating, ready for the rubber membrane to come in. Also all the excess glue that had bubbled out, both inside and outside of the guttering, was removed and sanded smooth.

Gutters Installed but also more Site Clearance done too

A-gutter

Gutters Installed but also more Site Clearance done too

AB-and-BC-Corners-fibreglassed

Gutters Installed but also more Site Clearance done too

C-Gutter

Gutters Installed but also more Site Clearance done too

DE-Corner-fibreglassed



The last job of the day, and week, was to fill up our second skip with the remainder of the rubbish and clear away unwanted sacks of shredded plant material too.
Gutters Installed but also more Site Clearance done too

The-Heap-is-gone


Next week, we can start on putting the rubber membrane into the guttering, which will lead us to start putting up the roofing breathable membrane and wooden battens, ready for the slates – Hurray!

 Posted by at 6:00 pm
Jul 272019
 

A week of a mixed bag of lots of little tasks, jobs and errands, with a mixed bag of super-hot days, thunderstorms and a cool damp day to finish the week!
For the first job on Monday was to finish as much as possible the of the ‘P’ section of the roof, putting on several hundred more Slates. We couldn’t finish it as the last few columns need to have access from the other roof surface (the ‘A’ section along the front of the house) so we had to stop there and started the process of tidying up everything off the platform modules, ready for them to be moved.

A Mixed Bag of Tasks and Jobs Done This Week

P2-Slated-as-far-as-we-can-go-now


But first, after almost forgetting to do it, we washed out the finished gutters using the pressure washer and sanded smooth the joints (removing the expanded glue) and surfaces along the guttering. Then we removed all the edging plywood strips off our working platforms, removed all the screws joining the modules (there were eight of them) together and released them from the walls of the house too.
But we couldn’t move them for two reasons number 1 was that we had two crate’s full of Slates were in the wrong position, or rather, they clashed with the need to locate the line of our working platform to go along the front of the house and secondly, the old little covered storage hut (containing sheet materials) was blocking the route when we needed to move the eight modules around to the front.
So the next job was to make a new storage rack inside the house, this time, a four layered construction with room for a large pallet on the concrete floor for the cement boards.
After the external storage hut was emptied, we took it apart and recycled some of the bits and screws but most of it was beyond use and carried away ready for burning or other items put into the rubbish bins.
Now the next job was to empty two crates of Slates and we moved about 3200 of them and piled them on top of our other four crates. We used our large flat bed trolley to help us with that massive heavy job!
A Mixed Bag of Tasks and Jobs Done This Week

Slates-moved


Now at last, we could move the eight modules, one at a time. We made it easier for us by clamping a wooden bar across the legs and carrying each one the long way around the house. The eight modules gave us the scope to work on all the ‘A’ section, all the ‘B’, ‘C’ and ‘D’ and the first bit of the ‘E’ sections of the roof, this is nearly all the sections along the front of the house. We will have to move two more modules to enable us the access to the rest of the ‘E’ section to the corner with ‘F’ but we will do that later on.
That was the end of Wednesday and we finished a little early too because it was very hot (our air temperature was 33°C and the ground was reading 40°C on the sandy soil but our slates on the roof was reading 50°C!!

Thursday, we avoided the hot sun by working in our workshop to process the next set of Oak timber planks, to make a series of narrow flat vertical pieces to form the octagon shaped pillars on each side of the windows. We brought in all the 27mm thick by 2metre oak planks, about 75 in total. We will only need some of them as we are making a set of 100mm wide parts and a set of 70mm wide parts, 26 of each (we should be able to get two parts from many of the wider planks). We would like to pull out the nicest quality ones so we try to avoid those ones with knots and twisted grains. We first chopped all the ends, removing any split ends and other defects and got started on slicing one straight edge using our track saw. We managed about 25 planks so far.

A Mixed Bag of Tasks and Jobs Done This Week

Lots-of-Oak-planks-for-window


We had Friday off because of other commitments but we resumed on Saturday and catching a break in the rainy weather, we went out to fix and join all the eight platform modules together and anchor them to the building, also putting on the edge plywood edging strips too.
A Mixed Bag of Tasks and Jobs Done This Week

Scaffold-platforms-along-ABC

A Mixed Bag of Tasks and Jobs Done This Week

Scaffold-platforms-along-CDE



That concludes the mixed bag of things we did this week, but at least, we now have everything ready so we can resume work on the roof, this time along the front of the building where we continue putting on the gutters, fibre-glassing the corners, inserting the rubber and then the membrane and everything else!

 Posted by at 6:15 pm
Jul 202019
 

For the last three days of this week’s work, we were in the workshop processing the pile of Oak timber that makes up the vertical elements of the window frames. It is ironic because the weather forecast said rain on all three days but actually the second day (Friday) didn’t have any rain what so […]

 Posted by at 5:30 pm