Category: Phase 3

Construction begins on main house, groundworks, energy modules, swimming lane, foundations, block wall and floor slab.

  • Damaged Cement Bags

    Today, during our tidy up of the site, we were moving the last 18 bags of
    cement, and discovered that several of the bags, 4 of them, were damaged.

    Damaged-Cement-Bags-2

    Damaged-Cement-Bags-2

    Damaged-Cement-Bags-1

    Damaged-Cement-Bags-1


    We think that the fork lift truck driver missed his aim and rammed into the
    bottom layer of the bags and ripped two great big holes and two minor holes
    into the next bags above. Even the wooden pallet was damaged too.

    We have no idea when it happened, somewhere along the line from the Blue
    Circle factory to our builders merchant, it had a coming together with the
    tongs of the fork lift machinery!! We have reported this incident to our
    builders merchant and we await for replacement bags we hope.

  • All 420 Concrete Blocks Moved!

    Today, we finished off moving the concrete blocks, all 420, yes all four
    hundred and twenty concrete blocks on 7 pallets. These are the narrow 140mm
    hollow blocks and we moved them all over to our swimming lane to serve as
    support piles for holding stacks of OSB sheets and the CLS timbers as well.
    Plus also the odds and ends we rescued from the dismantling of the old
    little cottage, and any other bits and pieces we have around the site like
    old pallets etc.

    But first, as you can see in the picture below, some of the support piles
    are taller than others and the reason for this is to allow us to lay a sheet
    of OSB on these taller piles and bridge the gap to the dirt behind the back
    wall of the swimming lane. This will allow us to use the mini digger to dump
    more dirt without spilling any into our nice and clean swimming lane! The
    gap needs filling up again after the soil has settled down and washed down
    in the recent rainfalls. This is exactly what we wanted to see and therefore
    we are putting more dirt up there to make sure it is all settled and solid
    to hold the fence posts sturdily, especially the workshop section where we
    need to rebuild the fence again.

    Blocks-moved-to-swimming-lane-2

    Blocks-moved-to-swimming-lane-2

    Blocks-moved-to-swimming-lane-1

    Blocks-moved-to-swimming-lane-1

    Blocks-moved-to-swimming-lane-3

    Blocks-moved-to-swimming-lane-3


  • Tidy Up After Wall Building!

    This afternoon, we started the tidy up process. We have finished building
    the walls of the swimming lane, as part of this stage of construction goes.

    We are now using the excellent space for storage and we are re-organising
    the site to move various items around.
    Like for example, all the concrete blocks we got delivered the other day, they will be very useful as “piles” to make sure our materials will stand clear of any water that probably will accumulate in the swimming lane!

    Blocks-Stacked-for-OSB-Storage-1

    Blocks-Stacked-for-OSB-Storage-1

    Blocks-Stacked-for-OSB-Storage-2

    Blocks-Stacked-for-OSB-Storage-2


    We have blocked off the other end of the lane with the rest of the fat 215mm blocks to stop (hopefully) the mud and dirt from leaking in the swimming lane, off the workshop’s higher grounds. The DPM is long enough to stretch right across the end and wrap around the front wall. We now got 3 columns of blocks, stacked up 7 high, with the DPM plastic sandwiched in between them.

    at the Beginning of the lane, we will put the OSB sheet stack, followed by two
    stacks of the CLS timber (the 63mm and 89mm pieces). Then a stack of the odd
    and ends timber that came from the old house, and finally a stack of old
    pallets and other equipment.

    We can really have a good old tidy up and sort out where future delivery of
    more timber and sheet material can go. This will maximise flexibility of
    storage.

  • Third Row Completed on Front Wall!

    It is nice to see the 3rd row all completed! It is looking neat and tidy,
    especially with the black DPM plastic sheet covering and protecting the
    mortar joints from any rain showers at the moment while the cement set and
    cures.

    The final 24½ blocks went in smoothly, taking us 4 hours to lay them in
    place.

    Front-Wall-3-Row-All-Done

    Front-Wall-3-Row-All-Done

    We have decided that it would be much more practical to NOT have tall
    reinforcing bars sticking up along the front wall and basically potentially
    be in the way for the next 2 years. We will just lay flat two rows of the
    narrow 140mm blocks to gain extra height (just laid dry without any mortar
    etc) and then place the DPM plastic and hang it down the wall, in front to
    provide a waterproof barrier against any dirt and rain water.

  • Third Row Commences on Front Wall

    We grabbed the morning to start the 3rd row of the front wall, doing 25
    blocks before the rain came in the afternoon. This is our last row of the
    fat 215mm wide concrete blocks – at last!! Well at least, for this stage of
    the swimming lane construction, as we got the pond and the final couple of
    metres of the lane to build later on after we have built the house itself!!

    On this row, we inserted a reinforcing steel bar horizontally to improve the
    strength in the direction of “bowing” outwards under the pressure of the
    water.

    Front-Wall-3-Row-Half-Done

    Front-Wall-3-Row-Half-Done

    We protected our wet joints with a plastic sheeting, from the rain. Which
    turned out not to be so heavy as forecasted after all!!

  • Second Row of Wall Completed!

    With our early start this morning, we managed to finish off the 2nd row of
    the front wall before we had to stop for other tasks and commitments. A 9am
    start saw us doing the final 16 blocks before 12:30pm, which also included
    the delay of our mortar guide breaking apart under the strain of having done
    over 400 blocks! It was a half an hour quick and nasty repair job to get
    going again and finish off the final 6 blocks!!

    Front-Wall-2nd-Row-Complete

    Front-Wall-2nd-Row-Complete

    Stephen improved the design in the afternoon, to make it stronger and also
    more flexible as we will be switching over to the narrow 140mm blocks soon,
    and there is another 570 blocks of those to do too!!!

    So we just got another 50 blocks of the fat 215mm blocks to do and then we
    look at doing one row of the narrow blocks for the 4th row.

  • Second Row of Front Wall well over Half Completed

    We were interrupted with heavy rain showers in the morning, so we didn’t get
    started on doing any work until after lunch at 2:30pm.

    We managed to do 33 blocks of the 2nd row of the front wall of the swimming
    lane. It was a long haul and we didn’t finish until 7:40pm – phew!

    But we are glad that we did manage to do that many as this week is going to
    be rather interrupted with other commitments and weather too.

    It is quite noticeable that our skill at laying concrete blocks is improving
    all the while and compared to our back wall, the front wall is coming out
    very nicely indeed!! Only 16 blocks to go to complete this 2nd row and then
    we can start on the final 3rd row of building the wall using the fat 215mm
    wide concrete hollow blocks. Then we might do a 4th row using the narrower
    140mm wide hollow blocks. This would bring the level of the wall up to just
    above nominal ground level and we can then fill up in front of the swimming
    lane, using the excess sand / soil mixture that will come out when we dig in
    the energy modules. It is coming together slowly but surely!!

  • First Row of Front Wall Completed

    It was a lovely sunny day on this Sunday, to complete the 1st row of the
    front wall of the swimming lane. We took four and half hours to do the
    remaining 19 concrete hollow blocks. It went very well, laying the block
    nice and evenly, even though we discovered that a fair number of the steel
    reinforcing bars sticking up out of the foundation slab were “out of
    position” and we had to bend some of them right over and chip a bit off the
    bottom of the blocks to make them fit!!

    Front-Wall-1st-Row-finished

    Front-Wall-1st-Row-finished

    But now we have a nice level line to work upon tomorrow and it should go
    faster with the 2nd row.

    Something to note, we discovered that we had rain overnight and there was
    some standing water in our swimming lane! This means that we are going to
    get our swimming lane sooner than we expected, if we get a real heavy
    thunderstorm blast of rain! At least, the ants will enjoy the swimming
    exercises!!

  • Continued with the First row of the front wall

    We spent half a day on doing the 1st row of concrete blocks for the front
    wall of the swimming lane. We managed to do 17 blocks today which took us
    about 4 hours to do. It was a case of spending quality time on making sure
    the blocks were level and at the correct height, so that the subsequence
    rows would come out neat without too much fuss.

    Next-17-Blocks-on-1st-Front-Row

    Next-17-Blocks-on-1st-Front-Row

    We had done 12 blocks previously a couple of days ago, plus the 2 that was
    done a month ago, means we now have done 31 blocks in total so there is
    another 19 blocks to go to complete the 1st row.

    We are doing just 3 rows to build the front wall, and we will stop at that
    point. We don’t want to do any more than that for now, as we might need the
    extra clearance around the house as we build it, and avoid any future
    situations where a 3 foot high wall above the nominal ground level would get
    in our way, if we went ahead and built all 7 rows of the front wall!!

  • Soil / Dirt / Rubble put Back Behind new Back Wall

    Today, we shovelled loads of soil and rubble back over to behind the new
    Back Wall of the swimming lane. Much of this dirt was the same material that
    had collapsed and washed down away from that higher grounds during the
    thunderstorm we had back in January.

    Blocks-Stacked-at-End-of-Lane

    Blocks-Stacked-at-End-of-Lane

    Filled-behind-wall-at-Workshops

    Filled-behind-wall-at-Workshops


    It is all rather neat now and once it is settled down a bit, we can put back
    the old fence too.

    We also put together a solid blockage using excess concrete blocks and the
    extra length of the DPM plastic sheet to seal off the open end of the
    swimming lane to stop any further rain water and mud from sliding down into
    the lane. Or at least we hope so!!