During the last two weeks, starting last Thursday 4th March and on several days, interspersed with other tasks, we have been filling up the ground floor outer walls with approximately 200mm thick of polyurethane foam “seconds”. We hauled out our slicing bench table from its storage corner and connected up the dust extractor vacuum machine and proceeded to slice up all the various pieces of the PU foam boards, all random in thicknesses and sizes as well as having different coverings (most were foiled coated paper but some were glass-fibre impregnated ones). We resumed clockwise around the building, starting at the Front Door and sliced the foam to fit precisely between the wall legs. We also used spray PU foam to help stick everything together and fill in the vertical gaps, to ensure that we had a air-tight block of insulation.
One of those other tasks, was to build a Homemade Foam Board Shredder so we can tidy up the rubbish we have generated and will continue to do so.
We have finished the “C”, “B”, the long “A” section and turned onto the “P” wall and now have reach all the way to the far corner of the Great Room and its Patio Window. We cannot go any further because we got our CLS timber storage located here with the high shelf with other lengths of timber planks resting on it. We will skip that bit and move around to continue on the “N” and “M” walls (part of Bedroom 1) and then around into the “L” and “J” and so on.

Ground Floor Walls Being Filled with Recycled Polyurethane Foam Boards

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Ground Floor Walls Being Filled with Recycled Polyurethane Foam Boards

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Ground Floor Walls Being Filled with Recycled Polyurethane Foam Boards

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Ground Floor Walls Being Filled with Recycled Polyurethane Foam Boards

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By Shaun

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