We have been tackling our Utility Room, to sort out the pipes that have been “coiled” up in a untidy bunch for quite a while now, so that we can assemble the rest of the floorboards in the room. Why you may ask? It is because we actually want to get on with implementing and building the main Air Ducts that runs around the triangular void space up on the first floor, and we are going to use our left-over sheets of the 22mm thick floorboard pieces. But, we need some to finish off the flooring in this room, our Utility Room first! It would be really annoying to discover later on that we don’t have enough of these specially made sheets that has proper tongue and groove joints on all four edges and they cost an extra premium for that.

So, we have been sorting out the water pipes that are bunched up, all coming from various sources all over the house. There are a pair of pipes from each of our five Energy Modules, a pair of pipes that goes to and from the two extreme corners of the house, ready to connect to our Swimming Lane, and finally, an additional pair of pipes, this time coming from our Garage and the Thermal Solar System that we will have mounted on the roof.

But, first, we had to lay down the other half of the Swimming Lane connection that comes from the very very far corner, outside the Patio area. So, we had to lift all the hatches down our Hallways and across the Great Room, and slide in a single length of 15mm plastic waterpipe, connecting to the length of pipe that is coming underneath the Great Room flooring. And terminating in our Utility Room. Hence why we wanted to get that done now so we didn’t forget it later on.
We sorted out the bunch of pipes so that all the high filling pipes were grouped together, all seven of them and then the second bunch had the low filling point pipes. Then we cut two 95mm round holes through the cupboard wall underneath the flooring level, as high as possible and separated by about 100mm between them. We then pushed the collection of pipes through these holes, untwisted them and then anchored them up the wall, ready for further work later on.
This includes connecting two 22mm pipes to the Garage’s Solar System as well, and having that coming around and joining with the other pipes.

The other major pipe we sorted out, is the circulating hot water system, using our 28mm pipework. We needed that pair of pipes to curve around and enter into the Cupboard as well. So we drilled two 38mm diameter holes near the other holes we did earlier, over near the air ducting so they were relatively close to the Hot Water tank etc. The hot water only needs to connect to the pump, a flow rate sensor, temperature sensors and a couple of isolating valves plus also a couple of draining points.

Plant Cupboard Incoming pipes

Plant Cupboard Incoming pipes

Now that we got the pipework sorted, we now can complete the floorboards for the Utility Room, making sure that we use enough chipboard floor pieces, to cover the entire room. We won’t glue or screw them down because we still got a lot of stuff to do underneath in that space, like building the Air Ducting and putting in several more conduits for connecting data cables etc.

Utility floor completed (1)

Utility floor completed (1)

Utility floor completed (2)

Utility floor completed (2)



We needed two and a half more boards to get it all done.

It was quite tricky in getting the last section done, the doorway area going into the hallway. It was a funny “L” shape piece, with a little notch cut out as well, to fit around the corner of the cupboard. The last piece was relatively easy and only needed to glue on an extra 50mm wide strip of the chipboard floorboard to finish the job.

With that now complete so we can start working on building the Air Duct upstairs !!

By Shaun

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